Products

Genset Controllers for Your Power Generation Systems

Woodward offers a wide variety of controllers for the generator set market. . You will find the right solution regardless of whether you are looking for controllers to run simple none-parallel application or to service multiple generator set applications.

If you are faced with complex breaker and load flow conditions where loss of power would be critical to your customers, invested assets or even lives, you can feel safe by using Woodward genset controllers.



easYgen 3000 serie

The easYgen-3000 Series controllers are available in several models and packages.

easYgen-3100-P1, easYgen-3200-P1: the Package 1 "Standard" models, for isolated operation of a single genset or load sharing of up to 32 gensets in islanded and/or parallel operation with a single utility.

easYgen-3100-P2, easYgen-3200-P2: the Package 2 "Cogeneration" models include all the features of the easYgen-3100/3200-P1 versions with additional analog I/O expansion capability for gas engine cylinder temperature monitoring and protection, plus three tunable P.I.D.'s that can be applied to analog outputs for controlling process valves, etc.&

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easYgen-3400-P1, easYgen-3500-P1: the Package 1 "Complex System" models include all the features of the easYgen-3100/3200-P2 versions, along with a dedicated CANopen network for connectivity to up to 16 LS-5 Circuit Breaker Controls, allowing control of complex distribution systems having multiple utility feeds and tie breakers, and parallel load sharing of up to 32 generators on up to 32 different bus segments.

easYgen-3400-P1 Marine, easYgen-3500-P1 Marine: all the features of the easYgen-3400/3500-P1 versions (including connectivity to LS-5 Marine) with additional Det Norske Veritas (DNV), German Lloyds (GL), and Bureau Veritas (BV) marine approvals (as well as ABS and LR).

easYgen-3400/3500-P1 Rental: all the features of the easYgen-3400/3500-P1 version (including connectivity to LS-5's) with additional features for the rental genset market, including 4 switchable parameter sets (selectable via 2 discrete inputs) for changing system rated voltage, frequency, real and reactive power, application and breaker transition modes, and control setpoints.

easYgen-3400-P2, easYgen-3500-2: the Package 2 "Enhanced I/O" models mimic the features of the easYgen-3400/3500-P1 versions (including connectivity to LS-5's) but with an expanded onboard discrete and analog I/O set rather than expansion through external I/O modules.

All the above models are available with either 1-amp or 5-amp current measurement inputs.

easYgen 3000XT serie

Paralleling Genset Controllers for Diverse Applications

These applications can range from single stand-alone emergency backup power to parallel load sharing of multiple gensets in complex, segmented distribution systems with multiple utility feeds and tie breakers.

The easYgen-3000XT Series paralleling genset controllers provide exceptional versatility and value for OEM switchgear builders, generator packagers, and system integrators.

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Key features:
  • High Flexibility and Reduced Efforts for variants at different applications. One devise fits most applications
  • Saves Cost of additional PLC as logical/analog operations can be handled by the control’s LogicsManagerTM / AnalogManagerTM
  • High Robustness against external disturbances ensured by galvanic isolation of the measuring inputs, relay contacts, biasing outputs, and communication interfaces
  • Simplified Configuration and Commissioning through Ethernet and USB connectivity, on-board documentation and system update function
  • Drop-In Replacement extends system longevity
  • Full Mains, Generator, and Engine Protection minimizes additional protection relays in low voltage applications
  • 14 Built-In Languages enable your genset to speak your local language at the touch of a button
easYgen 2000 serie

The easYgen-2000™ Series is a compact, affordable genset control and protection package for synchronizing and load sharing of up to 16 gensets in island operation or parallel operation of a single unit with a utility.

Its integrated load-dependent, start/stop programming allows you to define how gensets are brought on- and off-line to support changing load demands. It even works with a mix of different sized engines, so you can maintain the spinning reserve you need while optimizing fuel efficiency.

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Advanced interface capability provides communication at the genset control level, up to the system network level, and to your desktop half a world away.

The easYgen-2000™ Series works with many common industrial interfaces:

  • CANopen for peer-to-peer load sharing
  • J1939 for engine ECU
  • Modbus RTU for PLC, HMI, and SCADA
  • Ethernet and Profibus communication through dedicated gateways
  • Modem for remote control and programming using Woodward ToolKit software
Key features:
  • Load share and synchronize up to 16 gensets in island mode, or parallel a single genset to a utility
  • Control of generator and mains breaker, open or closed transition, synchronization and soft load/unload
  • LogicsManager™ boolean programmability for complex system control
  • Process dependent start-stop logic
  • Multi-lingual capability: 11 languages
  • Complete engine and generator protection and mains monitoring (see table "Packages")
  • Asynchronous (inductive) and synchronous generator support
easYgen 1000 serie
The innovative features of the easYgen-1000™ Series make it the intelligent choice for specialized non-paralleling mobile power and emergency stand-by applications:
  • Flexible breaker configuration and start-stop logic
  • Real and reactive power sensing
  • Remote-start capability
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Key features:
  • Configurable for 1 or 2 breaker operation
  • Flexible start-stop logic for diesel and gas engines
  • True RMS voltage and current sensing for generator and mains
  • Complete engine/generator protection, metering, and mains monitoring
  • LogicsManager™ to combine measured values, internal conditions, and I/O states with boolean operators and programmable timers, allowing for complex controls
  • Communication to engine ECU’s, PLC and external I/O modules
  • Support of CAN Open, J1939, Modbus RTU and modem connection
  • 10 selectable display languages
easYgen 300 serie

Woodward’s easYgen-300™ Series provides affordable, value-packed genset controllers for auto start and transfer switch applications. They provide all the essential functionality for stand-by diesel genset applications with monitoring, protection, and event recording options common to higher-end controls.

Position inputs are used to interlock the GCB and MCB internally, ensuring that both can’t be closed at the same time and eliminating the need for external relays

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Key features:
  • Single-breaker or two-breaker control
  • Automatic and manual operation modes
  • Breaker position monitoring
  • 1-phase and 3-phase configurable voltage sensing options
  • Generator protection
  • CAN option for common J1939 alarms
  • Digital display for voltage and frequency measured values, alarm annunciation, and counters
  • Password-protected PC and front-face programmability
PID tuning CAT ADEM equipped gensets

Woodward's actiVgen engine speed control is designed specifically for use on Caterpillar diesel engines equipped with ADEM electronic control modules.The actiVgen control does not replace the ADEM control; rather it is used as a separate, external primary speed control with user-configurable PID settings.

The actiVgen control gives the user full access to tune the Caterpillar engine directly, which can save time and expense during commissioning. The actiVgen control frees the user to make regular "maintenance" tuning adjustments over time to maintain optimum system performance as operating conditions change.

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Key features:
  • Dedicated electronic speed control specifically designed to enhance the Caterpillar ADEM engine controller
  • Provides full user access to primary speed control PID settings for optimal tuning
  • Decreases commissioning time and expense
  • Provides CAN/J1939 bus interface with secondary paralleling genset controllers, such as the easYgen™ control
  • Calibration is simple, using the Woodward ToolKit service tool. The controller can be calibrated on any IBM-compatible PC, allowing for easy customization and re-programmability.
  • Robust package that can be mounted directly on engine skid for reliable control under extreme operating conditions
RP-3000XT

Remote control panel for easYgen-3000XT Series genset controls

Woodward’s RP-3000XT is a touch screen remote control and annunciation panel for use with the easYgen-3000XT Series controls. It is particularly useful with the back panel mounted easYgen-3100XT/3400XT, providing control from the front panel with greatly reduced wiring to the access door, while keeping high voltage connections located safely on the back panel.

The RP-3000XT allows remote control and visualization. It offers all the HMI resources that the display variant easYgen-3200XT/3500XT offers, but with state-of-the-art touch screen technology. Irrespective of the easYgen-3000XT variants, this compact HMI solution connects to up to 32 XT controls (select and access one easYgen-3000XT at a time)

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Key features:
  • Ideal for back-panel mounted easYgen-3000XT to minimize wiring and eliminate hazardous voltages on door
  • Offers on-the-fly configuration with same security levels as easYgen-3000XT
  • Touch screen with adjustable brightness 
  • Connects to all and up to 32 easYgen-3000XT genset controls
  • Select and access one easYgen-3000XT at a time
  • Ethernet connection
RP-3000

Remote control panel for easYgen-3000 Series generator control

Woodward’s RP-3000 is a remote control and annunciation panel for use with the back-panel mounted easYgen-3100/3400 or door-mounted easYgen-3200/3500 genset controls. The RP-3000 is an ideal solution for door-mounted applications, providing control from the front panel with greatly-reduced wiring to the access door, while keeping high-voltage connections located safely on the back panel.

The RP-3000 allows remote control and visualization. It has the same look and feel of the easYgen-3200/3500 genset control, enabling user-friendly transition between genset control sources. Each RP-3000 remote panel communicates with a single easYgen-3000™ Series genset control.

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Key features:
  • Remote annunciation and remote control of the easYgen-3000 Series generator controls
  • Password-protected remote configuration for all parameter settings
  • Same look and feel as the easYgen-3200/3500 display
  • CAN communication to genset control
  • Ready for operation relay output
LS-5 serie

Multiple Circuit Breaker Control & Protection

The LS-5 Series are synchronizer and load share controllers with integrated protective functions. They are designed to enable complex power management applications with multiple incoming mains and bus breakers in combination with easYgen-3400/3500 equipped genset controllers.

The LS-5 devices will manage synchronization, loading and unloading on each bus segment and send the required voltage and frequency references via CAN bus to the easYgen-3400/3500 genset controllers. LS-5 devices which are located on the incoming mains breakers will automatically detect mains failures and start the corresponding gensets accordingly.

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Key features:
  • Up to 16 LS-5 units can be operated in one network with up to 32 easYgen-3400/3500
  • Phase match or slip frequency synchronization with voltage matching
  • Full protection package ( including df/dt (ROCOF), phase shift and mains voltage increasing protection according to new VDE-0126-1-1
  • Segment control for the load sharing
  • Event Log with up to 300 entries
  • Automatic date and time synchronization between the LS-5 units and the connected easYgen-3400/3500
  • LS-5 “Stand alone” mode without the easYgen-3400/3500 is possible
  • Preconfigured application modes for the most common applications in the field (MCB or MCB/GGB application)
  • Automatic and Manual mode
  • Full remote control via CAN or RS-485 interface
  • In case transformers are used in the application, vector group adjustment is available
  • Breaker open/close failure detection
  • Mains decoupling “Test” mode
  • Multilingual capability
  • Lock Keypad feature
  • 8 Freely configurable LED`s are available on the LS-511 back panel mountable device
Load Share Gateway

Woodward’s Load Share Gateway (LSG) is a communication converter specifically designed to operate the easYgen-2000™ and easYgen-3000™ Series with Woodward`s EGCP-2 systems or analog load share controllers in a single load share network.

The LSG supports your retrofit business by integrating the easYgen-2000™ and easYgen-3000™ Series into existing analog load share line coupled applications.

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Key features:
  • Easy and direct configuration via easYgen-2000™/3000™
  • Compatible to most important analog load share line systems
  • Direct load sharing between Woodward EGCP-2 and easYgen-2000™ and easYgen-3000™ Series
  • Status LEDs for CAN and RS-485 communication
  • Robust metal housing
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